Work Smarter
Adapt Faster
Achieve More
Work Smarter
Adapt Faster
Achieve More
Work Smarter
Adapt Faster
Achieve More

The World's First Agentic-AI MES Platform for Smarter Manufacturing

Mast MES is an intuitive, AI-powered system designed to revolutionize manufacturing by enhancing plant-wide visibility, identifying trends, and solving problems with unmatched precision.

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More than producing more efficiently

Transform insights into actions that prioritize profitability

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Agentic-AI

Automates decisions in real time, unlike static systems.

Modular Scalability

Adapts to businesses of all sizes without costly overhauls.

Profitability Focus

Links operational improvements to financial outcomes

Real-Time Monitoring

Live dashboards, automated alerts & trend analysis

Dynamic Scheduling

AI-powered workflow automation & resource allocation

Continuous Improvement Tools

Waste reduction, root cause analysis & efficiency tracking

Mast makes the dream work

Streamlining decision-making, optimizing processes, and driving continuous improvement across all levels of the operation

Achieve profitability, scalability, and strategic growth.

Achieve profitability, scalability, and strategic growth.

Profit-Based Insights
Maximize ROI using financial and operational data.
Scalable Platform
Expand capabilities and integrate new technologies seamlessly.
KPI Dashboards
Track performance and profitability in real-time.

Enhance process reliability and quality control.

Enhance process reliability and quality control.

Enhance process reliability and quality control
AI-driven insights, automated quality monitoring, and anomaly detection for improving processes and product consistency. 

Data-Driven Problem Solving
Leverage advanced tools like root cause analysis and case management to drive continuous improvements.

Drive lean manufacturing and waste reduction.

Drive lean manufacturing and waste reduction.

Process Optimization & Workflow Automation

Streamline workflows, improve throughput, and automate planning processes.

Continuous Improvement Tools
Waste identification and root cause analysis for reducing inefficiencies.

Improve efficiency, uptime, and resource utilization.

Improve efficiency, uptime, and resource utilization.

Operational Efficiency & Insight
Real-time visibility, AI-generated insights, and process optimization.

Real-Time Alerts & Dashboards
Highlights issues and production trends as they occur.
A Proprietary Agentic AI

Tackle real-world manufacturing challenges with Mast’s agentic AI, a secure closed architecture platform built on deep industry expertise.

Unlike open-agent tools that risk data exposure, our system is inherently private and secure. While traditional AI generates generic, costly responses, Mast delivers fast, efficient, expert-driven insights tailored to real-world needs, offering modular solutions informed by industry experience, not just textbook answers.

Traditional Automation

FLexibility
Low – Medium
Function
Follows predefined, rule-based instructions without adapting
Advantages
  • Reliable only for fixed, repetitive tasks
  • High precision in executing predefined workflows
  • Ensures consistent output but lacks adaptability to unexpected changes
Use-case
  • Automates repetitive tasks
  • Assembly line operations
  • Robotic arms
  • Predefined quality checks.

Agentic AI

FLexibility
High
Function
Observes, analyzes, and takes real-time action dynamically
Advantages
  • Self-learning & adaptive to real-time changes
  • Can predict failures and prevent downtime
  • Reduces manual interventions and improves efficiency
Use-case
  • Detecting bottlenecks
  • Predicting maintenance
  • Adjusting schedules
  • Reallocating resources
Features

Mast MES combines AI-driven insights, automation, and seamless integration to optimize production through the following:

Real-Time Production Monitoring

Enhances visibility, accountability, and compliance with live dashboards, alerts, and remote access for data-driven efficiency.

Dynamic Scheduling & Resource Allocation

Optimize production with dynamic scheduling, smart resource allocation, and AI-driven efficiency.

AI-Driven Decision Support

Enhance operations with AI-driven insights, automated decisions, and intelligent process optimization.

Lean Manufacturing and Continuous Improvement

Boost productivity with lean practices, real-time monitoring, and continuous improvement tools.

Digital Twin Simulations

Optimize processes with Digital Twin simulations, reducing risks through predictive modeling and real-time data integration.

Multi-Site 
Standardization

Ensure consistency & scalability with multi-site standardization, centralized monitoring, and cross-site KPI tracking.

Sustainability and Energy Monitoring

Tracks consumption, waste, and costs while ensuring compliance, optimization, and sustainability metrics.

KPI and Performance Tracking

Provides real-time monitoring, aligns goals, and visualizes data for better decision-making.

Workforce Optimization

Improves productivity, streamlines shift management, and enhances data-driven scheduling for operational efficiency.

Quality Control & Compliance

Ensures better quality, traceability, and compliance. Early issue detection cuts waste; automation simplifies tracking.

Traceability &Recall Management

Ensures end-to-end visibility for streamlined recall processes and regulatory compliance.

Remote Monitoring & Control

Provides flexible access to operations, faster issue resolution, and improved operational oversight.

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Seamless integration 
with built-in API

It seamlessly integrates with SCADA systems, including Ignition, and features a built-in API for effortless ERP integration.

Secure, Agile, Modern by Design

Modern, Scalable Architecture
Open Standards and Interoperability
Edge and Cloud-Ready Infrastructure
AI and Machine Learning Frameworks
Secure by Design
Flexible APIs and SDKs (Software Development Kits)
Visualization and Reporting Tools
Continuous Updates and Support
Use Cases

Designed for companies with complex schedules, this platform offers profit-based planning, while providing robust traceability, visibility, and continuous improvement tools.

Usage

Monitor production quality in real time, automate production scheduling and improve yields

Benefit

Improved quality control, compliance tracking, and reduced downtime.

Outcome

Consistent product quality, faster changeovers, and minimized waste.

Usage

Optimize production scheduling for quick changeovers, track job-specific workflows and adjust dynamically, and integrate with ERP systems to handle custom orders efficiently.

Benefit

Flexible scheduling, customizable workflows, and faster production adjustments.

Outcome

Improved responsiveness, reduced setup times, and higher profitability in small-batch manufacturing.
zed waste.

Usage

Manage dynamic scheduling for high-mix, low-volume production, optimize inventory levels and reduce excess stock, and track production performance against demand forecasts.

Benefit

SKU-level tracking, dynamic scheduling, and optimized inventory management.

Outcome

Better demand forecasting, faster product launches, and reduced production costs.

Usage

Integrate predictive maintenance to prevent machine failures, track production milestones and lead times, and implement workflow automation for faster setup and product assembly.

Benefit

Streamlined workflows, predictive maintenance, and reduced lead times.

Outcome

Faster assembly cycles, fewer production stoppages, and enhanced scalability.

Usage

Use centralized dashboards for cross-site monitoring, implement standard procedures across facilities for consistency, and track and analyze performance data to identify trends and scale improvements globally.

Benefit

Centralized visibility, standardized processes, and cross-site performance tracking.

Outcome

Unified data insights, simplified operations, and consistent performance across facilities.

Usage

Monitor energy consumption and material waste, generate sustainability reports to meet compliance standards, and optimize processes to support circular economy initiatives.

Benefit

Real-time energy monitoring, waste reduction analytics, and sustainability reporting.

Outcome

Lower environmental impact, regulatory compliance, and circular economy integration.

Challenge
Solution
Outcomes
Conclusion
Case Study

AI driven production planning transformation

Client
Global Food & Beverage Manufacturer
Project
AI-Driven Production Planning
view full case study

A global food and beverage manufacturer faced fragmented production planning across seven facilities...

Leading to manual processes, poor order compliance, and resource inefficiencies. Legacy systems lacked visibility, causing bottlenecks and reliance on non-production staff for scheduling.

mode40's Agentic-AI MES Platform streamlined production planning with:

Web-Based Application
Centralized control and remote access.
ERP Integration
Real-time visibility by linking production data to ERP.
AI-Driven Exception
Planning – Automated tasks, focusing staff on critical issues.
Sites Centralized

Provided real-time data visibility and synchronized operations across all sites.

ORDER COMPLIANCE

AI-driven precision enhanced fulfillment rates.

Staff Efficiency Gain

Freed teams for higher-value tasks.

process automation

Reduced manual tasks, improving scheduling.

THOUGHPUT INCREASE

Boosted output while minimizing downtime.

exceptions based planning model

Automated routine decisions, highlighting only exceptions.

mode40’s Agentic-AI MES Platform transformed the client’s production planning process, achieving higher efficiency, compliance, and scalability.

With centralized management, automated workflows, and AI-driven decision-making, the manufacturer not only improved performance but also created a future-ready foundation for continued growth and innovation.

What is Mast MES Platform?

Mast MES (Manufacturing Execution System) is an advanced, Agentic-AI-driven platform designed to optimize manufacturing processes by integrating real-time data, automating workflows, and enabling predictive insights. It helps manufacturers improve efficiency, reduce waste, and drive profitability while scaling operations.

What industries does Mast support?

Mast platform is built for Food & Beverage (F&B), Consumer Packaged Goods (CPG), and Discrete Manufacturing companies. It also serves sustainability-focused enterprises, multi-site global manufacturers, and regulated industries requiring compliance and traceability.

How does the platform integrate with existing systems?

The platform seamlessly integrates with ERP systems, SCADA, PLCs, and IoT devices using APIs and SDKs. It supports modern cloud platforms like AWS, Microsoft Azure, and Snowflake, ensuring scalability without requiring system overhauls.

What makes Mast different from other MES systems?

Mast platform features Agentic-AI, enabling it to not only analyze data but also recommend and automate decisions. It focuses on profit-first insights, prioritizing financial impact, and is built for scalability and interoperability, reducing the need for rip-and-replace implementations.

Can Mast’s platform help with sustainability initiatives?

Yes, the platform tracks energy usage, waste generation, and resource efficiency, providing insights and reports to support eco-friendly practices and regulatory compliance.

Is the platform scalable for multi-site operations?

Absolutely. Mast’s modular design supports multi-site and global operations, ensuring consistent performance, data integration, and process standardization across facilities.

What kind of reporting and analytics are available?

The platform provides custom dashboards, real-time reports, and predictive analytics. It offers KPI tracking, quality assurance metrics, and audit-ready compliance reports tailored to operational and regulatory requirements.

What type of training and support is offered?

Mast provides training programs, user guides, and onboarding assistance to ensure teams can quickly adopt the system. Ongoing customer support and software updates keep the platform optimized and future-ready.

How long does it take to implement the platform?

Implementation time depends on the complexity of operations, but Mast’s modular design allow for phased rollouts as quickly as 8 weeks to the training program.

Can the platform be accessed remotely?

Yes, Mast supports cloud-based deployment and mobile access, enabling remote monitoring, reporting, and control from any location.

Does the platform support compliance and traceability?

Yes, Mast provides traceability tools, batch tracking, and audit-ready reports to meet compliance requirements in regulated industries like F&B and pharmaceuticals.

What kind of ROI can we expect?

Users typically experience gains in efficiency, reduced downtime, lower waste, and improved profitability. The platform’s focus on profit-driven metrics ensures measurable ROI within months of deployment.

How does the platform help with digital transformation?

Mast streamlines data integration, automates manual workflows, and delivers AI-driven insights to help manufacturers transition into Industry 4.0 and smart factory operations.